Shop Floor Control

Shop Floor Control

Production Floor Management

Production Floor Management

Know exactly what is being made, by whom, and how far behind or ahead of schedule it is, in real time.

Know exactly what is being made, by whom, and how far behind or ahead of schedule it is, in real time.

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Real-Time Work-in-Progress Tracking

Overall Equipment Effectiveness Measurement

Downtime Reason Code Capture

Genealogy and Lot Traceability

In-Process Quality Checks at Defined Hold Points

Shop Floor Terminal Labor Tracking

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About

Close the Gap Between the Plan and the Floor

A production plan on paper means little if nobody can see what is actually happening at the machine level. This system captures live data from work orders, operators and stations, so managers see work-in-progress, downtime and bottlenecks as they happen, not in next week's report.

Real-time work order and work-in-progress tracking

Real-time work order and work-in-progress tracking

Downtime and root-cause capture straight from the floor

Downtime and root-cause capture straight from the floor

Digital work instructions replacing paper travelers

Digital work instructions replacing paper travelers

Features

Real-Time Visibility, Not End-of-Shift Reports

Five features that connect the shop floor to management decisions.

01

Real-Time Work-in-Progress Tracking

02

Overall Equipment Effectiveness Measurement

03

Downtime Reason Code Capture

04

Genealogy and Lot Traceability

05

In-Process Quality Checks at Defined Hold Points

06

Shop Floor Terminal Labor Tracking

Real-Time Work-in-Progress Tracking

Work order status updates live as operators log each step, showing supervisors exactly where every job sits, no end-of-shift tally needed.

How it works

From Released Work Order to Reported Cost

Four steps that connect the floor to management.

01

Release the work order

Work orders are released to the floor with digital instructions attached.

02

Log progress at the station

Operators log progress, material use and downtime at each station.

03

Monitor live dashboards

Managers monitor live dashboards for WIP status and bottlenecks.

04

Feed data into reporting

Completed orders feed cost and quality data back into reporting.

Benefits

Why Floors Move Off Paper Travelers

Fewer surprises, faster root-cause fixes, better cost accuracy.

Fewer surprises

Fewer surprises about where production actually stands.

Faster root-cause fixes

Faster identification of recurring downtime causes.

Accurate costing

More accurate cost tracking per production run.

Earlier quality catches

Quality issues caught earlier in the process, not at the end.

Enterprise-grade security

Encrypted hosting, role-based access control, and regular backups. Your data always remains fully yours and exportable, with no lock-in.

Transparent, scoped pricing

Every engagement is scoped individually with a fixed price and timeline agreed upfront — book a free consultation for a tailored quote.

Built for your whole team

Role-based views mean owners, managers, and frontline staff each see exactly what they need, nothing more, nothing missing.

Before / after

What Changes on Day One

Before

Paper travelers follow the job around the floor

Downtime causes guessed at during a shift meeting

Costs calculated after the job is already finished

Defects caught only at final inspection

After

Digital work instructions updated at each station

Downtime and root cause logged automatically

Labor and material tracked live at each station

Quality checkpoints built into the workflow itself

FAQ

Production Management FAQ

Can it connect to the machines we already have on the floor?

How does this differ from just using a spreadsheet to track jobs?

How does this differ from just using a spreadsheet to track jobs?

Can quality inspectors flag a defect mid-run rather than at final inspection?

Can quality inspectors flag a defect mid-run rather than at final inspection?

Can it track multiple production lines at once?

Can it track multiple production lines at once?

Does it work for both make-to-order and make-to-stock production?

Does it work for both make-to-order and make-to-stock production?

Can supervisors get alerts when a line falls behind schedule?

Can supervisors get alerts when a line falls behind schedule?

How long does implementation typically take?

Is our data secure, and who owns it?

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